Tuesday, May 1, 2018

Salvaging handle from broken racquet

Saw a broken Yonex racquet at one of the badminton halls I frequent - handle and shaft was in good condition, just a broken frame. Though not frequent, I do hear of accounts whereby the handle actually broke during usage. Hence decide to give salvaging the handle from the latter a go.

Ok, tool required are as per in the pix.

1. Power drill with correct drill bit size(depends on the shaft on the handle)
2. Pliers with cutting edge at the rear of the teeth or small burner
3. Pressurised air blower (for computers)


Tools required

First step is to cut away the shaft at the end of handle. You can use the cutting area on the pliers to do so. I used the small burner to heat it 1st before cutting - to soften the shaft 1st (turn out not necessary to do so).

Once done, you will to determine the proper drill bit size to use - 5mm for myself. Please note there are several types of drill bits - for wood, concrete or general purpose. I found the GP version worked well for my case.

Before drilling, please ensure you have something to hold the handle firmly in-place. Otherwise you may risk injuring yourself.

As you drill, blackish material will appear from the activity. If you see wooden bits, you are either drilling at the WRONG angle or have drilled too far into the handle. I had to stop to clear the debris twice till reaching the maximum length of the drill bit.FInally used the pressured air to clear any remaining dust from the newly formed hole on the handle.

Final result